BOEING COMMERCIAL AIRPLANES, Everett, Washington  (Aerospace industry) - since 2005

Structural design engineer

• 787-8  passenger door cost reduction/performance improvement activity: checked and coordinated re-design tasks performed by supplier.
  

• 747-8 and -8F Section 46 fuselage structure: created concept layout for skin lap splices and stringer assemblies, assembly and detail dataset engineering check with final approval authority.

• Accomplishment: successfully implemented the KBE (Knowledge Based Engineering) approach for automatic creation of stringer assembly drawings, achieving 50% cut in drafting time.

• 747-8F Main Deck Side Cargo Door skin panel assembly: created concept layout and manufacturing detail datasets; performed dataset engineering and drafting check.

• 737-900ER Automatic Exit Door: performed structure and mechanism detail design, assemblies, manufacturing documents, trade off studies and concept layouts.

• Improved the analytical skills performing production sustaining: identification of design flaws, evaluated change requests from manufacturing and customers, developing design modifications and repair solutions when required, for 737NG and 777 fleet passenger/cargo doors.

ALENIA AERMACCHI, Varese, Italy (Aerospace industry) - 2002-2005

Structural design engineer and liaison engineer

• Dassault Falcon F7X business jet  Pratt&Whitney Canada PWC307 engine upper and lower fan cowls: performed concept layout,   design development, detail drawings, interface control drawings.

• Developed vendor part specification documents, compliance test procedures and reports, certification documents for Carbon Fiber Composite/metal fireproof/fire resistant  structure.

• Interacted with flight test engineering to optimize instruments installation in supporting of flight test bed and flight test campaign.

• Interfaced with main contractor, suppliers and partners on behalf of the customer during all technical reviews.

GECI GMBH, Munich, Germany (Aerospace industry) - 2002

Design team leader

• Fairchild-Dornier 928 Regional Jet fuselage structure: coordinated the concept layout development effort for sections ATA532-533-534.

• Acted as design focal with the customer, evaluating the design requirements and coordinating concurrence with from stress analysts.

GECI GMBH, Munich, Germany (Aerospace industry) - 2001-2002

Structural design engineer

• Performed Fairchild-Dornier 728 Regional Jet fuselage structure, section ATA532 and door surround detail design, assemblies, manufacturing documents, repair solutions.

• Created secondary structure manufacturing and installation drawings.

MECAER SRL, Borgomanero, Italy (Aerospace industry) - 2000-2001

Design engineer

• Created Agusta AB139 medium sized helicopter fixed flight controls chain detail models, drawings and installation assemblies.

• Re-designed Agusta-Westland EH-101 rear ramp shut-off valve and actuators system achieving 30% in weight saving.

• Evaluated innovative carbon fiber composite helicopters crashworthy seat system, developing dedicated crash test hardware using “in-house” equipment.   

FIMAC SPA, Senago, Italy (Aerospace industry) - 1999-2000

Design engineer

• Designed the air cooling unit installation for electronic/optical camera compartments, in aircraft ventral pod.

• Created 3D models, detail, assembly, installation and manufacturing drawings, interface control documents with pod structure.

MV AGUSTA, Varese, Italy (Automotive industry) - 1998-1999

Design engineer

• Created detail drawings, 3D models and assemblies for motorbike engines, frames and fairings.  

SICAS Srl, Fizzonasco, Italy (Automotive industry) - 1997-1998

Design engineer

• Performed concept layout, stress analysis and trade-off studies for hydraulic/electrical mechanisms and frame structures such as   frontal brush, water tank, main tank.

• Performed production support and developed vendor part requirements.

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